ATEX & IECEx Certified Habitat Systems for Oil & Gas Industry Safety

Safe Zone is a tried and tested ATEX, ICEX, UCAS, EAC approved Habitat System that is suitable for Zone 1 & Zone 2 Areas.

We cater for many different industries including Oil & Gas, Distilleries, Marine and Shipping Industries as well as various other industries.

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ATEX & IECEx Certified Habitat Systems for Oil & Gas Safety

At Safe Zone – Pressurised Hotwork Habitats, we prioritize safety when it comes to hot work. We provide solutions that minimise the risks associated with these activities. Our team of experts works closely with major players in the energy industry to offer the ATEX & IECEX Pressurised Habitat System. This system is designed to keep workers safe and protected within the Oil and Gas Industry.

Our Pressurized Habitat Material is made from high-quality, durable, fire-resistant material that has been rigorously tested and certified to withstand temperatures up to 1000oC (1832.0 F). Our panels can handle even the most extreme heat from molten metal and slag, making them ideal for the oil & gas industry or any other environment with flammable or toxic gases.

The Safezone Habitat System is a portable and reusable structure specifically designed to facilitate welding, grinding, and torching. Our system prioritizes the safety of your employees, protecting them from hazards associated with hot work.

Our unique panel design ensures that pressure is completely contained within the habitat system, and our weatherproof design ensures that it can withstand even the harshest conditions. Unlike some competitors, we do not use Fiberglass as it can degrade too quickly in direct sunlight.

Additionally, we offer a complete service range from sales to rental, training, service, and re-certification of equipment. This means that we can provide everything from the initial purchase of the habitat to ongoing maintenance and recertification of the equipment, ensuring that it remains in top working condition and your employees stay safe.

typical applications for our ATEX & IECEx Hot work Habitat

Welding is an essential process in the oil and gas industry, used for joining and repairing metallic structures, pipelines, and equipment. The typical welding work in the oil and gas industry can be broadly categorized into the following areas:

Pipeline Welding: Welding plays a crucial role in constructing and maintaining pipelines that transport oil and gas products. Some common tasks include welding pipe sections together during the construction of new pipelines, making repairs to existing pipelines, or adding connections and branching pipelines.
Fabrication and Assembly: Welders in the oil and gas industry are often involved in the fabrication and assembly of various components and structures, such as pressure vessels, heat exchangers, storage tanks, and platforms. They may work with a variety of materials, including carbon steel, stainless steel, and alloy metals.
Maintenance and Repair: Welders in the oil and gas industry perform maintenance and repair work on various equipment, including pumps, valves, compressors, and other machinery. This work may involve repairing or replacing worn or damaged parts, as well as modifying existing equipment to meet new requirements.
Offshore Welding: Offshore oil and gas facilities, such as drilling platforms and production platforms, require specialized welding techniques due to the harsh marine environment. Welders working in offshore facilities may be involved in the construction, maintenance, or repair of these structures.
Structural Welding: Structural welding involves the construction and repair of load-bearing structures, such as support beams, columns, and trusses, which are commonly used in oil and gas facilities. Welders may be required to work with a range of materials and welding techniques to create strong, durable structures.

Common welding techniques used in the oil and gas industry include:

Shielded Metal Arc Welding (SMAW): Also known as stick welding, SMAW is a versatile and widely used method, particularly for pipeline welding and maintenance work.
Gas Tungsten Arc Welding (GTAW): Also known as TIG welding, GTAW is a precise method used for welding thin sections of metal and critical components such as pressure vessels and heat exchangers.
Gas Metal Arc Welding (GMAW): Also known as MIG welding, GMAW is a fast, efficient method used for fabricating large structures, such as storage tanks and offshore platforms.
Flux-Cored Arc Welding (FCAW): FCAW is a semi-automatic welding process commonly used for pipeline construction and maintenance, as well as structural welding, due to its high deposition rate and suitability for welding in various positions.
Submerged Arc Welding (SAW): SAW is an automated welding process that’s typically used for large-scale fabrication, such as constructing pressure vessels and storage tanks.

Safe Zone Habitats will cover all of the above applications within Zone 1, Zone 2, H2s Environments or Hydrogen Enviroments.

Key Features of Our ATEX & IECEx Approved Habitat Systems

Safeguarding People

Safe Zone Habitats is committed to providing a safe and controlled work environment for employees who perform tasks in hazardous areas. This is achieved by minimising potential ignition sources and adhering to strict safety guidelines to protect personnel whilst conducting dangerous Hotwork activities

HSEQ Compliance

Safe Zone Habitat systems comply with stringent HSEQ (Health, Safety, Environment, and Quality) guidelines and industry regulations. These systems enable oil companies to exhibit their dedication to upholding the most elevated safety standards and prevent potential fines, penalties, or shutdowns resulting from non-compliance.

Protecting Production

By using Safe Zone Habitat system to perform hot work and welding on live facilities, oil companies can avoid shutting down production, which can result in significant revenue loss. This ensures that the financial performance of the company remains strong and stable while necessary maintenance or modifications are carried out.

Preserving Assets

Our Safe Zone systems are designed to protect your valuable assets by mitigating the risks associated with hot work and welding operations in live facilities. By using advanced technology and robust materials, we help extend the lifespan of your equipment and infrastructure, ensuring long-term reliability and reducing maintenance costs.

Reducing Shutdowns

With safe zone habitat systems, oil companies can perform work on live facilities without halting production. This enables faster project completion, as work can be carried out continuously without waiting for shutdown periods. As a result, projects can be executed more efficiently, meeting deadlines and reducing overall project costs.

Flexible & Modular

Safe Zone's habitat systems are meticulously engineered to offer exceptional adaptability and customisation, ensuring a seamless fit for every installation, regardless of project complexity or size. Our team of experts collaborates with you to analyse your specific requirements, assess your operational environment, and devise bespoke solutions that cater to your unique needs.

Cost benefits of using a safe zone pressurised habitat system?

The Safe Zone, Positive Pressurized Hot Work ATEX & IECEx certified habitat system offers significant cost benefits when compared to shutting down oil production in the United Kingdom. On average, shutting down an installation in the UK costs millions per day, accounting for lost production, labour expenses, and maintenance costs.

The habitat system mitigates these expenses by providing a secure, controlled environment for hot work activities, such as welding and cutting, while allowing the production to continue uninterrupted. By maintaining safe operating conditions, the system significantly reduces the risks associated with explosive atmospheres, ensuring compliance with ATEX and IECEx standards.

This innovative technology pays for itself immediately, as the savings generated from continuous production far outweigh the initial investment in the habitat system. In summary, the Safe Zone habitat system not only enhances safety measures but also delivers substantial cost savings by preventing costly shutdowns and enabling uninterrupted oil production.

Where could a safezone be used?

Talk to our team about Safe Zone Habitats

For further technical details and individual project guidance, give us a ring on the number below or fill out our enquiry form.

We look forward to speaking to you!

+44 (0)28 7964 2638

info@safezonehabitats.co.uk

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